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Helotes TX Tile Roof to Standing Seam Metal Roof Conversion Case Study | Sonoma Ranch

Presidio Roofing Company completed a full retail roof replacement on a two-story single-family home in the Sonoma Ranch neighborhood of Helotes, TX, converting 52 squares of existing concrete tile to a McElroy 24-Gauge Flat Profile 1.5″ Mechanically Fastened Standing Seam Metal roofing system. Scope covered full concrete tile tear-off, complete deck replacement with 5/8″ Radiant Barrier OSB sheathing, High Temp Ice & Water Shield across the entire deck, all standing seam trim and flashings, stucco contractor coordination to replace all counter and wall flashings behind the stucco facade, and installation of two Breeze Solar Powered attic vents. This retail replacement was valued at $100,000-$120,000, backed by a manufacturer warranty and a 10-year labor warranty, and completed over a 2-3 week on-site schedule.

In This Case Study:

Video transcript and key highlights

Click to view video summary
0:00 - 0:29
Drone camera image slideshow of the finished roof - Helotes TX Tile Roof to Standing Seam Metal Roof Conversion Case Study | Sonoma Ranch

Project Snapshot: Key Specifications & Costs

Metric Project Detail
Project Type

Full Roof Replacement (Residential, Retail)

Location

Sonoma Ranch, Helotes, TX 78023

Roof Size

52 Squares

Material Used

McElroy 24-Gauge Flat Profile 1.5″ Mechanically Fastened Standing Seam Metal

Duration

2-3 Weeks On Site

Budget Range

$100,000 – $120,000

Warranty

Manufacturer Warranty + 10-Year Labor Warranty

Introduction

Not every job shows you what a roofing company is actually built to do. This one did.

A 52-square concrete tile roof on a two-story single-family home in the Sonoma Ranch neighborhood of Helotes, TX stacked three compounding problems at once: cross-trade complexity between tile and metal systems, heavy-lift logistics on a tall structure, and a stucco facade that required coordinated flashing work and third-party remediation to close properly. No insurance claim. No carrier scope. Every design decision, every material choice, every step of execution came down to Presidio’s recommendations.

The scope covered it all under a single contract: complete concrete tile tear-off down to the decking, full deck replacement with 5/8″ Radiant Barrier OSB sheathing, High Temp Ice & Water Shield across the entire deck, and a McElroy 24-gauge Flat Profile 1.5″ Mechanically Fastened Standing Seam Metal roofing system installed across all 52 squares, covering all components, trim details, and flashings. That scope also included coordinating a stucco contractor to replace every counter flashing and wall flashing behind the stucco, plus two Breeze Solar Powered attic vents. The finished system is backed by a manufacturer warranty and a 10-year labor warranty.

Work Scope

Full tear-off of the existing concrete tile system down to the decking. Full deck replacement with 5/8″ Radiant Barrier OSB sheathing across the entire roof. High Temp Ice & Water Shield applied to the entire deck. McElroy 24-gauge Flat Profile 1.5″ Mechanically Fastened Standing Seam Metal system installed across the entire home, covering all components, trim details, and flashings. Stucco contractor coordination to replace all counter flashings and wall flashings behind the stucco. Two Breeze Solar Powered attic vents installed.

Challenge 1: Managing a Tile-to-Metal Conversion Without Splitting the Job Between Two Separate Crews

Concrete tile and standing seam metal are fundamentally different systems. The tradespeople who install them are typically different, too. The industry default when a homeowner converts is to bring in a tile crew for the tear-off and a separate metal crew for the installation. Two crews. Two scheduling tracks. Two sets of site coordination. Add the complexity of handing a job mid-stream between tradespeople who may have never worked together, and you’ve built in inconsistency: in how the site gets managed, how materials get handled, how problems get communicated when they come up. On a retail project at this scale and price point, those inconsistencies carry real risk.

The Solution: A Single Crew With Cross-Trade Expertise in Both Tile and Metal

Presidio’s crews are trained and experienced in both tile and metal roofing. That’s an uncommon combination, and it directly solves the handoff problem. After enough crossover work between the two systems across San Antonio, Presidio built the internal capability to run tile-to-metal and metal-to-tile conversions without splitting the workforce. One crew. One site superintendent. One chain of communication from tear-off to final inspection. No mid-project handoff. No divided accountability.

Challenge 2: Moving 52 Squares of Concrete Tile Off a Two-Story Roof Safely

Height changes the math on everything. Concrete tile runs between 1,000 and 1,500 lbs per square. On a 52-square roof, that’s between 52,000 and 78,000 lbs of material coming off the structure. At grade level, that’s a logistics problem. At two stories, it becomes a safety and equipment problem. The most serious risk is equipment collapse into the home, which happens from either using undersized machinery or overloading the basket of correctly-sized machinery. Most residential roofing contractors don’t own or operate equipment at this scale. Renting it without certified operators doesn’t reduce the exposure. It transfers it.

The Solution: A 12,000-lb Genie Telehandler With Certified Operators and Direct On-Site Coordination

The right tool for a job like this is a 12,000-lb Genie Telehandler with a 56-foot reach. That’s the upper end of what’s available on the market for this class of work. Presidio deployed that equipment here, operated by certified telehandler operators carrying commercial insurance coverage that extends to the client. But the equipment alone doesn’t make a job safe. The operational protocol does: direct, real-time coordination between the operator on the ground, the loader on the roof, and the site superintendent. That coordination prevents overloading, which is the single most common cause of telehandler incidents. Presidio has never had a telehandler failure. That record is built on a process that treats equipment operations as a managed risk, not a routine task.

Challenge 3: Flashing a Standing Seam Metal Roof Against a Stucco Facade Without Cutting Corners

Tile and metal roofs sit at different heights off the deck and have different profiles. That means the wall flashings from a tile system can’t be reused on a metal installation. On a stucco home, this creates an unavoidable problem: to properly flash the new roof at every wall intersection and penetration, you have to cut into the stucco. There’s no workaround. Any contractor who tries to reuse existing flashings on a conversion of this type is making a choice that will eventually produce a leak. On a $100,000-plus retail roof, that’s not a risk worth taking.

The Solution: Dedicated Stucco Contractor On Site to Restore Every Penetration Point

Presidio put stucco work in the contract as a required line item. Not optional. Not something the homeowner would coordinate separately. A stucco contractor was on site specifically to repair and re-stucco every area where the roofing crew had to cut, break, or manipulate the exterior walls to set the new flashings correctly. The finished roof is properly detailed at every wall transition: new flashings installed to the spec the metal system requires, stucco fully restored around each one. Any roofing company bidding a tile-to-metal conversion on a stucco home that leaves stucco coordination out of the scope is either planning to reuse the old flashings or putting that work on the homeowner. At this quality and price level, both are red flags.

The Result

The completed roof is a 52-square McElroy 24-gauge standing seam metal system across a two-story home: full deck replacement underneath, High Temp Ice & Water Shield across the entire surface, every wall and counter flashing properly set behind fully restored stucco. Delivered under a single contract. Done in 2-3 weeks on site. It carries a manufacturer warranty and a 10-year labor warranty. No carrier was involved. This was a straight retail project valued at $100,000-$120,000, which means every material and method decision was made on its merits. The homeowner told us the finished roof matched what they had in mind when they made the call to convert from tile. Read more from clients who’ve been through the same process.

Jon came over and diagnosed the problem and replaced the metal dryer vent on the roof all in the same day. He did a great job and was very professional. I definitely recommend Presidio Roofing.
IRMA BERNARD
IRMA BERNARD
19:50 09 Sep 26
Michael T. Was prompt for our appointment. Knowledgeable and a good listener, he did not try to sell me what I don’t need. He was prompt with a fair and reasonable quote for the job.
Sam Trujillo
Sam Trujillo
00:11 29 Aug 26
Jon Whitaker the project manager for Presidio Roofing completed our roof leak repairs and did an excellent job. Jon is very knowledgeable and professional and completed the job in one day. I have used many contractors over the years, and Presidio roofing is highly recommended and rated A+ in the top 1% in San Antonio.
Richard Mays
Richard Mays
13:35 26 Aug 26
I reached out to Presidio for quote on a full roof replacement for a rental home. I was connected with Mike Tavenner for the inspection. I obtained two other quotes for comparison and ended up going with Presidio. The proposal they submitted was the easiest to read, it included product information and pricing. Mike was very responsive and patient as I asked all my questions before making a decision. He is very knowledgeable and did not pressure me for a sale. I selected Presidio because of their customer service, reputation, quality product and pricing. The roof was completed in a day, as scheduled. Mike kept us informed throughout the entire process and even followed up afterwards to ensure our satisfaction.
Jennifer Davila
Jennifer Davila
23:20 16 Aug 26
Very professional. Thank you
Cflo
Cflo
20:53 11 Aug 26
I had raccoon damage to a couple portions of my roof. I was very happy with the quick response to my request for their help. I thought the estimate for the work was a fair price and the work was done a few days later. I would definitely use them in the future if the need arises.
Patrick Glasow
Patrick Glasow
19:15 31 Jul 26
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How to Maintain Your New Standing Seam Metal Roof

While your new roof is built to last, regular maintenance ensures it remains eligible for warranty claims and performs optimally.

Step 1
Visual Inspection After Storms

After any severe weather event, do a ground-level inspection. Look for dings in your gutters, tears in window screens, or broken, cracked, or displaced tiles. Don’t climb the roof yourself – call a professional if you suspect damage.

Step 2
Clean the Gutters and Downspouts

Keep gutters and downspouts clear at least twice a year and after major storms. Backups trap moisture and can damage your fascia, roof decking, and the tile system underneath.

Step 3
Trim Trees and Remove Debris

Keep trees trimmed back at least 6-10 feet from your roof edges to cut down on debris and protect tiles from impact damage.

Frequently Asked Questions

What are the risks of hiring separate crews for a tile removal and metal roof installation on the same project?
Split a conversion between two independent crews and you've introduced coordination risk from day one. Each crew runs its own site management protocols, which creates inconsistency in how materials are handled, how the work surface gets prepped, and how problems get communicated when they come up. When a single crew with cross-trade experience handles both the tear-off and the installation, there's one chain of accountability and nothing lost in the handoff between phases. That continuity shows up in the finished product.
How do roofing contractors safely remove heavy roofing materials from a two-story structure?
Concrete tile and similar materials are a serious logistics challenge the moment you add height. The job calls for heavy-duty lifting equipment rated for the actual load, not the standard residential machinery most contractors own, operated by people certified to run it. The critical factor isn't just the equipment. It's load management: real-time coordination between the ground operator, the roof crew, and the site supervisor is what prevents overloading, which is the primary cause of incidents on jobs of this type. Equipment selection and operational discipline aren't optional on a tall structure.
What equipment is required to remove concrete tile roofing from a multi-story home?
Concrete tile runs between 1,000 and 1,500 pounds per square. On a mid-sized residential roof, that's 50,000 pounds or more coming off the structure. Standard residential roofing equipment isn't rated for that load at height. The right tool is a telehandler with sufficient reach and lift capacity, operated by a certified, commercially insured crew. Renting equipment without qualified operators doesn't make the job safer. The risk stays the same. It just shifts to the homeowner.
When converting from tile to metal roofing, does the existing flashing need to be replaced?
In most cases, yes. Tile and metal systems sit at different heights off the deck and have different profiles. A flashing designed for tile isn't compatible with a metal installation. Attempting to reuse existing flashings on a conversion introduces leak risk at every wall intersection and penetration. Proper installation requires new flashings built to the specifications of the metal system going in, not the one coming off.
What happens to stucco when flashing is replaced during a roofing conversion?
Replacing wall and counter flashings on a stucco home means cutting into or removing stucco at every transition point where the roof meets an exterior wall. There's no way around that. Once the new flashings are set, the affected areas need to be repaired and refinished to restore the watertight seal. That work belongs in the project scope as a required line item, carried out by a stucco specialist. On any conversion involving a stucco facade, it's not optional.
How should a roofing contractor coordinate third-party trades on a complex residential project?
The contractor holding the primary scope should also hold the coordination. That means managing any required subcontractors, exterior or masonry trades included, as part of the contract. Not the homeowner's problem to sort out. When subcontracted work like stucco repair is written in as a required line item, the sequence stays correct, the scheduling tracks with the roofing crew's progress, and the finished product meets a single standard. Fragmented coordination between independent trades on a single-family project is a reliable path to delays and defects.
What is a retail roofing project, and how does it differ from an insurance-funded replacement?
A retail roofing project is one where the homeowner contracts and pays for the work directly, with no insurance claim funding the scope. No carrier scope of loss. No adjuster negotiation. No supplement process. The contractor's recommendations on materials, system design, and scope carry full weight because there's no third-party document defining the work. That places a higher standard of accountability on the contractor: every decision from material selection to execution rests on the contractor's expertise, not a list of insurer-approved line items. That accountability should show up in how the contractor presents options and documents the scope before work begins.
Nick Van Slyke

About the author: Nick Van Slyke

Managing Partner and Co-Owner · Presidio Roofing Company

Nick lives in Denton, Texas with his wife and 2 children. After graduating from the University of Arizona and spending some time traveling the world h...

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